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WhatsApp: +86 18221755073In this paper, a DEM model was applied to a copper mining gyratory crusher to perform a comprehensive analysis of the loads in the mantle, the crushing torque, and crushing power.
WhatsApp: +86 18221755073The discrete element method (DEM) analysis model of ore particle and gyratory crusher is established, where ore particle crushing is realized based on the Ab-t 10 breakage model, and its validity is verified based on actual working conditions. On this basis, the performance of the gyratory crusher under different crushing chamber shapes is ...
WhatsApp: +86 18221755073The objective of this research was to develop a mathematical model for gyratory crushers to help in the prediction of energy consumption and to analyze dominant parameters that affect this energy consumption.
WhatsApp: +86 18221755073The DEM simulation model of the gyratory crusher is established based on the Ab-t 10 breakage model. To explore the impact of influencing factors on performance of the …
WhatsApp: +86 18221755073The gyratory crusher is widely used in primary crushing of metal ore such as iron ore and copper ore due to its high productivity and large feed inlet [[1], [2], [3]].In recent years, with the growth of the world's population, the development of urbanization and the improvement of living standards, the demand for the ore continues to increase, therefore, the requirements of …
WhatsApp: +86 18221755073To study and optimize the gyratory crusher performance, taking the process of crushing iron ore by the gyratory crusher as the specific analysis object in this paper. First, the …
WhatsApp: +86 18221755073The gyratory crusher is one of the most important mineral processing assets in the comminution circuit, and its production performance directly impacts the circuit throughput. Due to its higher energy utilisation rate for rock breakage than semi-autogenous (SAG/AG) milling, it is a common practice in operations to promote and optimise primary crushing before the …
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WhatsApp: +86 18221755073A gyratory crusher is a key mineral processing asset in a comminution circuit. Monitoring and predicting the crusher liner wear is essential to ensure the throughput and product quality are maintained during production. ... A wear reconstruction model was then developed based on the wear intensity obtained using the DEM and digital sensor ...
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WhatsApp: +86 18221755073The primary gyratory crusher offers high capacity thanks to its generously dimensioned circular discharge opening (which provides a much larger area than that of the jaw crusher) and the continuous operation principle (while the reciprocating motion of the jaw crusher produces a batch crushing action). ... (71") in the largest model. Primary ...
WhatsApp: +86 18221755073The gyratory crusher model is PXZ1417, and its specific structure is shown in Fig. 1. The crusher is composed of external shell, mantle shaft, sliding bearing, friction disc and other parts. The sliding bearings include the beam bushing, eccentric bushing, and frame bushing. The failed component in this case is the eccentric bushing.
WhatsApp: +86 18221755073Type Primary Gyratory Crusher Model No. / Size CG810i / 42" x 63" CG820i / 54" x 75" CG830i / 60" x 89" CG850i / 61" x 106" Motor power, kW 315 525 660 950 Manufacturer Location see "Subsuppliers list CG" see "Subsuppliers list CG" see "Subsuppliers list …
WhatsApp: +86 18221755073Subsequently, using the DEM-MBD coupling model of the gyratory crusher, a simulation analysis is performed, with each set of sample points subjected to five repeated simulations, and the resulting average values are taken as the final outcomes. In this case, the initial position of the ore in the crushing chamber is appropriately adjusted to ...
WhatsApp: +86 18221755073Mathematical modeling and optimization of the design parameters of the working chamber and the executive body (roll) of a single-roll gyratory shaft crusher, designed for crushing strong rocks, was performed in this paper.
WhatsApp: +86 18221755073A gyratory crusher is a key mineral processing asset in a comminution circuit. Monitoring and predicting the crusher liner wear is essential to ensure the throughput and product quality are maintained during production. This study developed a digital sensor and a discrete element modelling (DEM)-coupled methodology to monitor and reconstruct the gyratory …
WhatsApp: +86 18221755073The geometric numerical model of 62–75 gyratory crusher is constructed in the DEM, as shown in Fig. 2.Among them, the Hertz contact model is selected for the contact model between particles and particles, particles and walls; in addition, in order to better restore the dynamic crushing behavior of ore particles squeezed by the moving cone in the crushing …
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WhatsApp: +86 18221755073Download scientific diagram | — Gyratory crusher (adapted from ThyssenKrupp, 2005). from publication: A Gyratory Crusher Model and Impact Parameters Related to Energy Consumption | The objective ...
WhatsApp: +86 18221755073The works [20,21] dwell on the same method, along with the method of genetic algorithms, to optimize the process of crushing iron ore in a cone gyratory crusher. A prediction model of the crushing chamber performance was established through multiple nonlinear regression, and multi-objective optimization was performed, based on the genetic ...
WhatsApp: +86 18221755073In this research, a multibody dynamic (MBD) model of a gyratory crusher was built for motion simulation, and the discrete element method (DEM) was applied to describe ore …
WhatsApp: +86 18221755073A dynamic performance prediction model of the gyratory crusher was established using the kriging interpolation method. Finally, based on the prediction model, the particle swarm optimization (PSO) algorithm was applied for the multi-objective optimization of the gyratory crusher. The simulation results indicate that mantle movement is ...
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