Waelz Slag: Composition, Processing, and Recycling Potential

This article provides a comprehensive look at the composition of slag, magnetic separation methods, and its recycling potential. 1. Composition and Characteristics. Waelz slag originates from the recycling of EAFD, which is produced when galvanized steel scrap is melted in an electric arc furnace to produce steel. EAFD contains high levels of ...

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Characterization of a Chromium-Bearing Carbon Steel …

Currently, the treatment process of steel slags includes several steps of crushing and screening combined with magnetic separation steps in order to recover the metallic particles which are recycled into the steelmaking …

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Electric arc furnace dust treatment: investigation on …

In the paper testing of some physical separation methods of electric arc furnace dust from Polish steel industry were investigated. SEM, EDX analyses as well as grain size observations of …

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New EAF Slag Characterization Methodology for Strategic Metal …

In this work, the generated slag from electric arc furnace (EAF) provided by the French steel industry was characterized by using multitude analytical techniques in order to determine the physico-chemical characteristics of the targeted slag. ... Magnetic Properties of EAF Slag 3.6.1. Magnetic Separation (Frantz)

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The Waelz Slag from Electric Arc Furnace Dust Processing

Figure 17. The XRD pattern of the magnetic co centrate (a) and he tailings (b) obtained by magnetic separation of WS2 s mple at 1 kOe and −0.054 mm grinding fineness (95%); I—iron α-Fe (96-411-3937); M—magnetite Fe3−δO4 (96-900-9769); W—wustite Fe1−xO (96-900-9767); C—calcite CaCO3 (96-901-6707); G—graphite C (96-900-0047); X—tricalcium silicate …

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Electric arc furnace slag and its use in hydraulic concrete

Electric arc furnace oxidizing slag (EAFS) is a by-product of the steelmaking industry, generated after the melting and the preliminary acid refining of liquid steel. ... The undesirable presence of metallic iron in the slag must be eliminated through efficient magnetic separation. Additionally, fresh EAFS slag (unweathered, after cooling ...

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Innovative Process for Strategic Metal Recovery from Electric Arc

Currently, Electric Arc Furnace Slag (EAFS) is undervalued and is therefore only used in road construction, while blast furnace slag (BFS) is used as an interesting alternative in construction materials to replace natural aggregates in the manufacture of concrete. Steel slag (SS) represents a promising secondary resource due to its high content of critical metals, such …

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Nickel recovery from electric arc furnace slag by magnetic separation

Figure 1. Uses of nickel - "Nickel recovery from electric arc furnace slag by magnetic separation" Skip to search form Skip to main content Skip to account ... {Sakaroglou2017NickelRF, title={Nickel recovery from electric arc furnace slag by magnetic separation}, author={Marianna Sakaroglou and Georgios N. Anastassakis}, year={2017}, url={https ...

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Novel method for improving iron recovery from electric arc …

The iron-bearing spinel of modified slag (MS) can be fully recycled through magnetic separation. The residuals after magnetic separation are expected to be used just the …

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The Waelz Slag from Electric Arc Furnace Dust Processing

Low-intensity wet magnetic separation was tested for the iron recovery from the Waelz slag samples. It was found that the Waelz slag samples have complex chemical and mineralogical …

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Separation and extraction of iron resources from hazardous …

China's electric arc furnace (EAF) slag reserves are huge, the problems of EAF slag resource application need to be solved urgently. In this study, high temperature holding and …

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Process for Enhancing the Valuable Metal Recovery from "Electric Arc

Steel slag is a major by-product generated by the steel industry. Although steel slags are classified as non-hazardous thermal waste according to the decree 2002–540 and US EPA [], it is well known that most metals they contain are quite toxic to living organisms and may pose serious environmental issues.In France, the CTPL [] estimated that the total available …

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The Waelz Slag from Electric Arc Furnace Dust Processing

In electric furnace steelmaking, steel is often made from galvanized steel scrap that leads to the production of a high-zinc by-product named electric arc furnace dust (EAFD). By various estimates, electric furnace steelmaking generates 5–8 million tons of EAFD in the world annually [1,2], and its considerable increase is predicted to be at ...

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The Waelz Slag from Electric Arc Furnace Dust Processing

The Waelz slag generated during electric arc furnace dust processing is an iron-rich product with significant amounts of iron, zinc and copper. About 600–800 kg of the Waelz slag is generated per ton of the dust processed. The Waelz slag samples from two different plants were thoroughly characterized using inductively coupled plasma optical emission spectroscopy (ICP …

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The Indirect Mineral Carbonation of Electric Arc Furnace Slag …

Sample and preparation. Electric arc furnace (EAF) steelmaking slags that had undergone magnetic separation were obtained from a local steelmaking plant, and the major chemical composition of the slag is shown in Table 1.The slag samples were comminuted in a vibratory disk mill and then dried in an oven, after which the slags were sieved into four size fractions.

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The waelz slag from electric arc furnace dust processing

Who: Pavel Grudinsky et al. from the Faculty of Biotechnology and Industrial Ecology, DMendeleev University of Chemical Technology of Russia have published the Article: The Waelz Slag from Electric Arc Furnace Dust Processing: Characterization and Magnetic Separation Studies, in the Journal: Materials 2024, 17, x FOR PEER REVIEW of /2024/

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Separation and recovery of zinc, lead and iron from electric arc

The production of EAFD chiefly results from the following three reasons [2, [10], [11], [12]]: (1) Volatilization of metals with low boiling point,such as lead and zinc, (2) Iron and slag phases triggered by CO bubble bursting at the slag-gas interface, (3) Low-density additives (e.g.carbon or limestone) taken away with the flue gas at high processing temperature …

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Alkali activation of electric arc furnace slag: Mechanical properties

EAFS milled in the mill was fed to the magnetic separator (500 kg). 150 kg (30%) of magnetic product and 350 kg (70%) of non-magnetic product (waste) were obtained. Milled EAFS has specific gravity of 3.57 g/cm 3 and blain of 2600 g/cm 2. Chemical composition of the slag used which is non-magnetic product is given in Table 3.

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Nickel recovery from electric arc furnace slag by magnetic separation

Nickel recovery from electric arc furnace slag by magnetic separation . × Close Log In. Log in with Facebook Log in with Google. or. Email. Password. Remember me on this computer. or reset password. Enter the email address you signed up with and we'll email you a reset link. ... Recovery of iron from electric arc furnace slag: effect of ...

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Enhancing Recycling Potential: Exploring Reduction and Metal Separation

The electric arc furnace steelmaking route is essential for sustainable steelmaking through hydrogen-based direct reduced iron. About 30% of the global steel production currently follows the scrap/direct reduced iron–electric arc furnace (DRI-EAF) route, which is bound to increase given decarburization efforts by the steel industry. We investigated DRI-EAF slag …

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Evolution of chemical, mineralogical and magnetic properties of

Electric Arc Furnace (EAF) slag could be exploited in several fields of application, such as land filling, road constructions and concrete production, since their physical properties are similar ...

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Characterization of a Chromium-Bearing Carbon Steel Electric Arc

This study investigates the potential to recover iron and chromium from a chromium-bearing carbon steel Electric Arc Furnace (EAF) slag. This slag contains indeed about 30 wt.% Fe and 2.5 wt.% Cr. However, the minerals are intergrown at small scale (<100 µm) and iron and chromium are mostly contained in spinel phases which makes the separation …

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Separation and extraction of iron resources from hazardous electric arc

China's electric arc furnace (EAF) slag reserves are huge, the problems of EAF slag resource application need to be solved urgently. In this study, high temperature holding and slow cooling treatment were used to treat the slag. ... basicity on the separation of EAF slag magnetic separation, to achieve the efficient separation of iron resources ...

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Novel method for improving iron recovery from electric arc furnace slag

The iron element in electric arc furnace (EAF) slag is extremely difficult to recycle due to the low specific magnetic susceptibility of the RO phase (a solid solution of FeO, MgO, CaO, and MnO). Landfilling EAF slag is strictly forbidden for environmental consideration because of poisonous Cr6+ leaching. The original RO phase could be transformed to a spinel structure, …

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The Waelz Slag from Electric Arc Furnace Dust Processing

The Waelz slag generated during electric arc furnace dust processing is an iron-rich product with significant amounts of iron, zinc and copper. About 600-800 kg of the Waelz slag is generated per ton of the dust processed. The Waelz slag samples from two different plants were thoroughly characterize …

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Application of magnetic separation to steelmaking slags for …

Steel making slag is produced from basic oxygen furnace (BOF steel slag) and electric arc furnace (EAF steel slag) in the steel making process. They comprise about 10–15% by weight of the steel output (Proctor et al., 2000). Each year a great amount of steel slag is produced in different countries (Table 1) (Shen and Forsberg, 2003).

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State of the Art and Prospect for Recycling of Waelz Slag from Electric

The processing of electric arc furnace dust by the Waelz process forms the iron-containing residue called Waelz slag. In the paper, best practices for recycling of Waelz slag from electric arc ...

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The Waelz Slag from Electric Arc Furnace Dust Processing

The Waelz slag generated during electric arc furnace dust processing is an iron-rich product with significant amounts of iron, zinc and copper. About 600–800 kg of the Waelz slag is generated per ton of the dust processed. The Waelz slag samples from two different plants were thoroughly characterized using inductively coupled plasma optical emission spectroscopy …

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Structural characteristics and cementitious behavior of basic …

Steel slag, a by-product of steel production, is discharged from either the steel-refining process in a basic oxygen furnace or the melting scrap steel in an electric arc furnace [1], [2].As reported in World Steel in Figures 2018 [3], the world crude steel production reached 1689 million tons for the year 2017, up by 3.8% compared to 2017.China is the biggest steel …

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Valorization of electric arc furnace slag via carbothermic reduction

Valorization of electric arc furnace slag via carbothermic reduction followed by acid baking – water leaching. Author links open overlay panel Jihye Kim a, Gisele Azimi a b. Show more. ... the ground slag sample was subjected to magnetic separation using a Davis tube (CXG – ZN50 magnetic tube, Tangshan Real-Pure Technologies Co., LTD ...

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